Viridor Invests in Max-AI® Robotic Sorting

The Max-AI AQC uses artificial intelligence to identify recyclables

Viridor Invests in Max-AI Robotic Sorting 2

Skelmersdale, Lancashire, UK – Aug. 7, 2018 – – Viridor has invested in £445,000 in upgrades to its Skelmersdale Plastics Reprocessing Facility which include the addition of the Max-AI AQC (Autonomous Quality Control) robotic sorter.

Viridor is an early adopter of this groundbreaking technology that will help purify PET plastics, recovering metals and other plastic types and removing contamination. It will be operational later this year.

Launched last year by Oregon-based Bulk Handling Systems (BHS), the Max-AI AQC incorporates an AI-powered vision system to identify recyclables and make decisions, along with a robotic sorter that picks items and places them into chutes. The neural network technology mirrors the framework of the brain to identify recyclables in a similar manner to a person. Unlike optical sorters, which detect material by type or color, the advanced AI can differentiate between like material compositions and make up to six separate sorts in one location. When the recyclables have been identified by the vision system, the robotic sorter then does the picking.

Viridor’s Head of Recycling Assets (Polymers & Paper) Jez Blake said: “The addition of the robotic sorter is part of an ongoing Viridor investment in technology which adds new levels of sophistication to our recycling and reprocessing capability.

“The new technology is in line with the Viridor focus on providing quality recycling material for the manufacturing process.

“The consistent focus on quality and innovation is crucial to ensuring recycling material is favoured over virgin plastic. This is how we will achieve our closed loop recycling and circular economy goals.”

The AI detects recyclables using a camera, unlike traditional recycling equipment that requires expensive sensors. The Max-AI AQC is capable of making approximately 65 picks per minute, a productivity rate equal to two manual sorting positions.

Viridor is one of the leading reprocessors of domestic plastics in the UK, working in partnership with more than 150 local authority and major corporate clients with 32,000 customers across the UK.

With its focus on waste as a valuable resource, rather than rubbish, it offers its customer base a more circular economy waste management solution.

“Max is a perfect fit for Viridor’s Plastics Reprocessing Facility,” said BHS Sales Manager Steve Almond.

“The plant runs nearly all day, and Max is able to sort at a consistently fast pace all day, handling the long hours with ease. We are appreciative of this investment from Viridor and applaud the company’s commitment towards a circular economy –  I have no doubt that Max will deliver a productive and profitable recycling solution,” he said.

The Viridor plastics facility in Skelmersdale recycles 3,000 tonnes of UK post-consumer plastic bottles a month into high-value raw materials. The primary recyclate streams are PET and HDPE, which are of sufficient quality to be used in the most demanding applications as direct replacements for virgin polymer.


Part of the FTSE 250 Pennon Group, Viridor is one of the UK’s leading recycling, waste management and renewable energy companies. Viridor has over 50 years experience in the waste and recycling industry, working in partnership with both the public and private sectors to deliver sustainable waste and resource management services. The company operates over 270 sites across the UK, handling approximately ten million tonnes of waste each year. Viridor recovers and recycles over two million tonnes of materials and produces over 125 megawatts of renewable power annually, making a significant contribution to the UK’s move towards improved resource efficiency.


Further Information:

Lisa Templeton

Media and Campaigns Manager  I  Viridor

01392 443098  I  @ViridorUK


Bulk Handling Systems (BHS)

Headquartered in Eugene, OR, BHS is a worldwide leader in the innovative design, engineering, manufacturing and installation of sorting systems and components for the solid waste, recycling, waste-to-energy, and construction and demolition industries. Wholly-owned subsidiaries include Nihot (Amsterdam), NRT (Nashville, TN) and Zero Waste Energy (Lafayette, CA). BHS is also the home of Max-AI™ technology, a breakthrough artificial intelligence that identifies materials, makes intelligent decisions and directs equipment such as robotic sorters. Clients around the globe choose BHS because of its experience, dedication to cutting-edge technology, quality construction and durability, and unmatched customer service. BHS has built some of the largest and most durable MRFs in the world – and they are achieving the highest throughput, recovery, and purity rates in the industry.


Further Information:

Peter Raschio or Sally Hunt

Phone: 541-485-0999

peterr or sallyh (at) bhsequip (dot) com

More from BHS

BHS Names Thomas Brooks Chief Technology Officer

Eugene, Ore. – August 18, 2020 – – Bulk Handling Systems (BHS) has named Thomas Brooks to the position of Chief Technology Officer (CTO). Brooks assumes the role after serving as BHS’ Director of Technology and Product Development.

Read the Full Article

NRT Launches ColorPlus™ with Max-AI®

Nashville, Tenn. – July 8, 2020 – – The NRT ColorPlus™ with Max-AI® from National Recovery Technologies (NRT) integrates artificial intelligence (AI) into the company’s successful ColorPlus sorter.

Read the Full Article

Recology Adds Max-AI® Technology to Pier 96 Recycling Center

SAN FRANCISCO – October 29, 2019 – –  San Francisco-based Recology has added four Max-AI® AQC (for Autonomous Quality Control) units and one VIS (for Visual Identification System) to the Recycle Central, a 200,000-square-foot materials recovery facility (MRF) the company operates on San Francisco’s Pier 96.

Read the Full Article

BHS Launches the Max-AI® AQC-C

EUGENE, Ore. – May 1, 2019 – –Bulk Handling Systems (BHS) has launched the Max-AI® AQC-C, a solution that is comprised of Max-AI VIS (for Visual Identification System) and at least one collaborative robot (CoBot).

Read the Full Article

CarbonLITE Selects BHS for Fully-Automated Plastics Recycling System

Lehigh Valley, Pa. – February 5, 2019 – – Bulk Handling Systems (BHS) has been selected to supply the front-end recycling system for CarbonLITE’s newest post-consumer recycled polyethylene terephthalate (rPET) plant.

Read the Full Article

GreenWaste Recovery Opens 90-tph Mixed Waste MRF

SAN JOSE, Calif. – Aug. 7, 2018 – – In 2008 GreenWaste Recovery, Inc. (GWR) was awarded SWANA’s Gold Award for Recycling Excellence for the company’s Mixed Waste Material Recovery Facility (MRF). The system, built by Bulk Handling Systems (BHS)

Read the Full Article